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Durable Glass Coating Could Reduce Energy Costs

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A coating for glass developed by Rice University researchers and collaborators could help reduce energy bills, especially during the cold season, by preventing heat loss from leaky windows. The material — a transparent film made by weaving carbon into the atomic lattice of boron nitride — forms a thin, tough layer that reflects heat, resists scratches and shrugs off moisture, UV light and temperature swings.

The researchers simulated how the material would behave in an actual-sized building in cities with cold winters such as New York, Beijing, and Calgary, Alberta, showing it improved energy savings by 2.9% compared to existing alternatives. With over 4 billion sq ft of new windows installed annually in the U.S. alone, the savings can add up.

Abhijit Biswas, a research scientist at Rice University, is the first author on a study published in Advanced Materials detailing a boron nitride-based coating. Courtesy of Rice University/Jorge Vidal.
Abhijit Biswas, a research scientist at Rice University, is the first author on a study published in Advanced Materials detailing a boron nitride-based coating. Courtesy of Rice University/Jorge Vidal.
According to the researchers, the coating’s durability allows it to be placed on the exterior-facing side of the glass — a major advantage over conventional low-emissivity coatings. Emissivity describes a material’s ability to radiate heat as thermal energy; lower values mean less heat escapes through the glass. Traditional low-emissivity coatings are prone to degradation from environmental factors like humidity and temperature fluctuations, which requires them to be placed on windows’ interior-facing side.

“Although pure boron nitride shows almost similar emissivity to glass, when you add a little amount of carbon into it, the emissivity lowers significantly — and this changes the game altogether,” said Pulickel Ajayan, Rice’s Benjamin M. and Mary Greenwood Anderson Professor of Engineering and professor of materials science and nanoengineering.

To create the coating, the team used pulsed laser deposition, a technique in which short, high-energy laser bursts strike a solid boron nitride target, sparking plasma plumes that disperse into vapor then settle onto a substrate — in this case, glass. Because the process takes place at room temperature, it avoids the high heat typically required for making adhesive coatings. 

Ajayan noted the same low-temperature boron nitride deposition technique could be adapted for other materials besides glass, including polymers, textiles and possibly even biological surfaces. Moreover, other scalable techniques — such as roll-to-roll chemical vapor deposition or sputtering — could eventually make commercial production feasible with the right process optimization.

Rice University researchers and collaborators have developed a new coating for glass could help reduce energy bills, especially during the cold season, by preventing heat-loss from leaky windows. Courtesy of Rice University/Jorge Vidal.
Rice University researchers and collaborators have developed a new coating for glass could help reduce energy bills, especially during the cold season, by preventing heat-loss from leaky windows. Courtesy of Rice University/Jorge Vidal.
 

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From a raw materials standpoint, boron nitride is less expensive than the silver or indium tin oxide used in most commercial low-emissivity glass. Still, the researchers caution against direct cost comparisons, since the materials differ in durability, processing methods and technological maturity. Even so, the team sees promise in the coating’s long-term performance, especially in harsh environments where existing materials fall short.

To evaluate the coating’s optical clarity and potential for energy savings in buildings, the Rice team partnered with Yi Long, a co-corresponding author from the Chinese University of Hong Kong, whose group focuses on functional materials for smart window technologies. Long emphasized the coating’s durability in outdoor conditions as a key distinction from existing technologies.

“The high weatherability makes it the first outdoor-facing [low-emissivity] window coating, with an energy-saving capacity that clearly outperforms the indoor-facing counterpart,” Long said. “It could be an excellent solution in densely built environments.”

Shancheng Wang also contributed significantly to the research, particularly around the energy-saving angle. In addition to Rice and the Chinese University of Hong Kong, the team included collaborators from Arizona State University, Cornell University and the University of Toronto.

The research was published in Advanced Materials (www.doi.org/10.1002/adma.202507557).

Published: July 2025
Glossary
glass
A noncrystalline, inorganic mixture of various metallic oxides fused by heating with glassifiers such as silica, or boric or phosphoric oxides. Common window or bottle glass is a mixture of soda, lime and sand, melted and cast, rolled or blown to shape. Most glasses are transparent in the visible spectrum and up to about 2.5 µm in the infrared, but some are opaque such as natural obsidian; these are, nevertheless, useful as mirror blanks. Traces of some elements such as cobalt, copper and...
thin film
A thin layer of a substance deposited on an insulating base in a vacuum by a microelectronic process. Thin films are most commonly used for antireflection, achromatic beamsplitters, color filters, narrow passband filters, semitransparent mirrors, heat control filters, high reflectivity mirrors, polarizers and reflection filters.
Research & Technologycoatingglassthin filmMaterialsboron nitridecarbonenergyRice UniversityChinese University of Hong KongArizona State UniversityUniversity of TorontoCornell UniversityAmericasAsia-Pacific

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